Capabilities · 03 / 04
Custom Packaging Development
From concept to production with dedicated R&D support. Custom molds, rapid sampling, and design consultation to bring your vision to life.
- Days for First Samples
- 7–14
- Custom Molds Developed
- 500+
- First-Time Approval Rate
- 95%
- Years R&D Experience
- 10+
Development Process
From concept to production in as little as 8-12 weeks with our streamlined development process
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Concept & Design Consultation
Share your vision and requirements. Our team provides design recommendations, material options, and feasibility assessment.
1-2 weeks
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Technical Drawing & Approval
We create detailed technical drawings with specifications. You review and approve before proceeding to tooling.
1 week
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Mold Development
Custom mold fabrication with precision engineering. We handle everything from single-cavity prototypes to multi-cavity production molds.
4-8 weeks
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Sampling & Testing
First article samples produced for your evaluation. Includes dimensional checks, functional tests, and compatibility testing.
1-2 weeks
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Refinement & Optimization
Based on your feedback, we fine-tune the mold and process parameters to achieve perfect production-ready samples.
1-2 weeks
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Production Launch
With approved samples, we transition to full-scale production with documented processes and quality controls.
Ongoing
Custom Development Capabilities
Comprehensive R&D support to bring your unique packaging vision to life
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Custom Mold Development
From concept sketches to production-ready molds. We develop single-cavity prototype molds and multi-cavity production molds for bottles, jars, caps, pumps, and components.
- Single and multi-cavity molds
- Hot runner and cold runner systems
- Insert molding capability
- Overmolding for multi-material parts
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Rapid Prototyping
Fast-track your product development with our rapid sampling capabilities. Get functional prototypes in 7-14 days for concept validation.
- 3D-printed prototypes for design validation
- Soft tooling for small batch sampling
- Color and finish samples
- Functional testing samples
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Design Consultation
Our experienced team helps optimize your packaging design for manufacturability, cost-efficiency, and market appeal.
- Material selection guidance
- Cost optimization recommendations
- Regulatory compliance advice
- Sustainability options
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Decoration & Finishing
Complete decoration capabilities to bring your brand vision to life with high-quality finishing options.
- Silk screening (1-6 colors)
- Hot stamping (gold, silver, custom)
- Metalizing and vacuum coating
- UV coating and soft-touch finish
Why Develop Custom Packaging?
Custom packaging differentiates your brand, optimizes functionality, and can actually reduce costs at scale compared to adapting stock items.
- Unique brand identity that stands out on shelf
- Optimized design for your specific formulation
- Cost efficiency at scale production volumes
- Intellectual property protection with exclusive designs
- Better user experience with tailored functionality
Frequently Asked Questions
Common questions about our custom packaging development services
Ready to Create Something Unique?
Share your concept with our team and let's explore the possibilities together.
See every Dermapack capability in one PDF
Production capacity, ISO certifications, 19 product categories, customisation options, MOQ, and lead times.